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IEMI Labs

FarmOne

IEMI's one product for a farm's water point: the stock trough itself, made smart

Concept · not for sale
Our one product for Farms: crops and livestockEngineering design: FarmOne
Target price from$1,490per trough (replaces the trough)

Software: $9 per month per trough (app and LTE-M)

Concept, not for sale yet. Tell us if you want it; that decides what we build.

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FarmOne concept: the idea and where each part goes

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How it fits together

FarmOne, part by part

Scroll or tap a part. Press “See the 3D CAD design” to watch the model, built from our CAD, light each part up and show how it connects.

FarmOne concept: the idea and where each part goes

Real-time 3D render · drag to rotate · final design may varySwipe sideways to rotate

  1. 01

    The whole FarmOne

    The stock trough runs the water point: a water meter on the inlet riser and a float sensor in the valve cover tell a cut supply from a stuck float or a leak, a probe and two heat cameras see ice, two cameras count every visit from both paddocks and watch for a calving, a beast down or a dog, and the brain in the cover turns that into calls on the trough's own lights and one app over LTE-M, all on solar.

  2. 02Brain

    Raspberry Pi Zero 2 W (flat in the trough's valve cover, woken by the Walter board when stock come to the water)

    The brain: it runs the farmone-fw program

  3. 03

    Water cameras (one per paddock)

    Behind the cover's water-side face, yawed 30 degrees to each side: cattle at the rim, the water surface, and out across that paddock

    Raspberry Pi Zero 2 W (flat in the trough's valve cover, woken by the Walter board when stock come to the water) · CSI-2 ribbon (one at a time through a 2-way camera switch, 150 mm, inside the cover) · Frames while stock are at the water; 10 s clips around calls

  4. 04

    Heat cameras (one per paddock)

    Next to each camera: ice on the water, a cow lying out at night, a fox or dog in the dark, a hot head at the rim

    Raspberry Pi Zero 2 W (flat in the trough's valve cover, woken by the Walter board when stock come to the water) · I²C (to the Walter board, which wakes the brain) · 32 x 24 heat frames at 0.5 Hz, day and night

  5. 05

    Water meter, float sensor and water probe

    The meter counts every litre in; the time-of-flight sensor reads the float's height; the probe reads the water temperature

    Raspberry Pi Zero 2 W (flat in the trough's valve cover, woken by the Walter board when stock come to the water) · GPIO pulse (meter) + I²C (float) + 1-Wire (probe), all to the Walter board · Litres per minute, float height every minute, water °C every 5 min

  6. 06

    Air sensor and mic

    Air temperature and humidity behind the end vents (frost, dew point, heat-stress index); the mic hears calving bellows and distress calls

    Raspberry Pi Zero 2 W (flat in the trough's valve cover, woken by the Walter board when stock come to the water) · I²C (SHT45) + analog to the Walter ADC (mic) · Air every 5 min; sound level and short clips when stock are near

  7. 07

    Call lights, tone and secure element

    Red, amber, blue or white on the call light facing each paddock with a tone; every call signed; the tamper switch marks the log if the cover is lifted

    Raspberry Pi Zero 2 W (flat in the trough's valve cover, woken by the Walter board when stock come to the water) · One data wire (lights) + GPIO (tone, tamper) + I²C (secure element) · Light colour and flash, tone, signatures, tamper flag

  8. 08

    Solar, cells and LTE-M

    The 6 W panel flush in the cover top charges four cells; the Walter board stays awake on little power, reads the water sensors, wakes the brain and sends every call over LTE-M with its GNSS position

    Raspberry Pi Zero 2 W (flat in the trough's valve cover, woken by the Walter board when stock come to the water) · 5 V rail + UART to the brain · About 10.8 Wh a day (est.); calls, the hourly log and the trough's position over LTE-M

  9. 09

    All connected

    7 key parts, one program, and your phone

Our circuit board · rev A-0

One board of our own inside FarmOne

Every chip on one board we design, shaped to fit: the processor, cameras and sensors, Wi-Fi and Bluetooth, lights, sound and power. No plugs, ribbons or adapters. It is checked in our CAD against every part around it, and it arrives from the maker ready to run our software from a microSD card. Turn the model, or pick a part below to see where it sits.

Loading the 3D board…

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Checked before we order

Every board-level number FarmOne's jobs depend on, checked against its target: camera pixels and frame rate, power and battery life, heat where it works, shock, radio and software. Every lesson from every one of our boards is a rule here, so this review runs again whenever any board teaches us something. Boards are ordered only when nothing fails and the items to prove are measured.

No check fails28 pass · 3 fixed by the review · 6 to prove before we order · 0 failDesign review of 4 November 2026
AreaCheckOur boardTargetStatus
CameraPaddock camera (one each side): a fox or dog (0.3 m tall) crossing the paddock at 7.4 m87.4 px≥ 20 pxpasses
CameraPaddock camera (one each side): smear at 29 km/h, 4 ms exposure32 mm≤ 1/3 of the fox (100 mm)passes
CameraPaddock camera (one each side): frame rate the calls need5 fps at 3840 × 2160chip: 30 fps at 3840 × 2160passes
CameraPaddock camera (one each side): data rate vs its 4-lane link0.41 Gbps (10-bit)≤ 80 % of 3.564 Gbpspasses
CameraPaddock camera (one each side): a calf (0.4 m) on the ground 3 m out at 3.2 m269.3 px≥ 30 pxpasses
CameraPaddock camera (one each side): frame rate the calls need5 fps at 3840 × 2160chip: 30 fps at 3840 × 2160passes
CameraPaddock camera (one each side): data rate vs its 4-lane link0.41 Gbps (10-bit)≤ 80 % of 3.564 Gbpspasses
CameraHeat camera (one each side): a cow lying out at night (1.5 m long) at 2.8 m8.7 px≥ 4 pxpasses
CameraHeat camera, close: a cow's head (0.5 m) at the rim at 0.8 m10.1 px≥ 3 pxpasses
CameraImage processor load, all cameras83 Mpx/s≤ 360 Mpx/s (RV1126B ISP)passes
CameraAI engine time per frame3 TOPSanimal and pose model on one camera at 5 fps inside 200 ms a frame, while stock are at the waterto prove on the dev kit
BatteryRun time, 4 cells, worst case (aged to 80 %, 5 °C)65.7 h≥ 48 hpasses
BatteryRun time, 4 cells, new, 20 °C93.3 h≥ 48 hpasses
BatterySpare run time, worst case37 % over 48 h≥ 20 % (the draw is an estimate until rev A)passes
BatteryCharge time15.4 h from flat at 1 A; 9 h overnight puts back 100 % of a daya full day back overnight (9 h)passes
BatteryPeak current from the cells1.47 A at 2.65 V≤ 32 A (4 × 8 A)passes
BatteryEach pack has its own protector1 protector (U53) for 1 chargershort, over-current and over-discharge cut-off on every packpasses
BatteryCharging held outside the cells' temperature rangethermistor on the pack, read by the charger0–45 °Cpasses
HeatRV1126B temperature, full summer sun, 40 °C air64 °C≤ 85 °C (rated)passes
HeatCell temperature, full summer sun, 40 °C air50 °C≤ 60 °Cpasses
ShockShock and vibration200 g (est.)standard partspasses
SoftwareStarts our software from the microSD card, no setupmicroSD socket with a hinged, latched lid (Amphenol 101-00660 class), fitted on every board: our software starts from the cardcard socket fitted on every board, latchedpasses
SoftwareCard power switch and protection1 power switch and 1 ESD array for 1 card socketevery socket: switched card supply, ESD on all 6 linesfixed by the review
SoftwareThe card wins the starteMMC shipped empty; our loader reads the card firstthe processor starts from the card every timefixed by the review
SoftwareCard gradeindustrial pSLC microSD (Kingston Industrial or Swissbit S-56u), −40 to 85 °Crated for the heat, cold and writesto prove on the dev kit
SoftwareClip buffer for an unsure call9.9 s of 8-bit 5 fps video in 40 % of the 1 GB memory≥ 3 spasses
RadioLTE-M to the farmer, anywhere on the farmchip antenna at the main wing's +x edge under the HDPE cover, no metal over itcertified BG95-M3; calls and clips reach the farmer off-sitepasses
RadioGNSS25 × 25 patch facing up through the cover top, beside the solar panellocation fix for the trough map and theft trackingpasses
RadioBLE to the phone at the troughESP32-S3 module antenna at the +y edgesetup and the call list at the troughpasses
MoistureConformal coatingcoatedcoated, sensors, sockets and antennas maskedpasses
FitBoard inside the product CAD, every part checked in 3Dnot yet in the product CADnothing touchesto prove on the dev kit
CameraEvery water-point call in its sensor's viewcameras worst 37.1° across, 10.8° up or down; heat chips worst 21.3° across, 6.6° up or downinside ±51° × ±33.5° (camera) and ±55° × ±37.5° (heat)passes
CameraCamera and heat windows (lesson: window)camA needs 21.7 × 15.4; heatA needs 21.4 × 15.9; camB needs 21.7 × 15.4; heatB needs 21.4 × 15.925 × 18 windows (CAD rev T)fixed by the review
SensorsFloat-height chip through the floor windowthe 27° cone needs r 4.01 at the floor's lower faceØ10 window (r 5)passes
FitTamper switch through the floorD2F-01 on side A; a 5.5 mm pin on the bay partition top presses it through the Ø4 holepressed while the cover sits on the trough, released when it is liftedto prove on the dev kit
FitFlex arms and the bridgebridge 112 mm on the floor between the face and the inlet riser; tab arms 76 and 70 mm; lamp strips 204 mm; end strip 154 mm (est.)routed and held in the rev T CAD; the paddock B camera's 4 lanes cross the bridgeto prove on the dev kit
SoundCall tone out of the coverØ12 piezo 100 mm under the three Ø2 tone holes, in the sealed cavityheard 30 m away across a paddockto prove on the dev kit

Before we order the first boards, we prove these on the RV1126B development kit or in the rev A tests:

  1. AI engine time per frame
  2. Card grade
  3. Board inside the product CAD, every part checked in 3D
  4. Tamper switch through the floor
  5. Flex arms and the bridge
  6. Call tone out of the cover

Demo · 7 real-world moments

See FarmOne work

Short animated scenes of real moments: what happens today, what FarmOne does about it, and what lands on your phone. The same scenes play in the IEMI app.

DEMO · 1 of 7
0s

Friday 06:40. The farmer is away at market overnight and the mob in paddock A comes in to drink at dawn.

Use cases

Today, without FarmOne

A broken main or a closed valve is found on the next water run, after a hot day with no water.

What FarmOne does

The trough's pulse meter sees no inflow while the float height falls 4 cm as the mob drinks. Twelve minutes later it calls the supply cut: both call lights red, a tone, and an SMS over LTE-M.

How the app helps

  • SMS to the farmer and the stockman, with about 3 h of water left (est.)
  • The night's timeline: dog at 02:31, ice forming 05:10, supply cut 06:52
  • Inflow and level curves to show where the fault started
Nobody-on-the-farm modeWater meter and float heightCall lights and toneSMS over LTE-MOpen this scene in the app →
Every feature in these scenes (9)
  • Nobody-on-the-farm mode
  • Water meter and float height
  • Call lights and tone
  • SMS over LTE-M
  • Water and heat cameras
  • Frost and heat-stress watch
  • Visits and intake count
  • Calving clock
  • Bedside bell

Demo scenes show how FarmOne and its app are designed to behave. FarmOne is in design; nothing here is recorded from real equipment yet.

What it is

IEMI's one product for a farm's water point: the stock trough itself, made smart, with one brain and one app.

What it does

  • Calls a cut supply, a stuck float and ice
  • Counts visits and litres for both paddocks
  • Times a calving and sees a dog at the water
  • Warns of frost and heat stress

Who it's for

Beef, dairy-youngstock, sheep and mixed farms.

The idea

The stock trough on the fence line calls a cut supply, ice, a calving or a dog at the water for both paddocks

The problem today

Graziers drive round every trough each day because a cut pipe or a stuck float can leave a mob without water within hours, and they find a calving in trouble, a cast animal or a dog among the stock only when they happen to look. Today that takes a trough monitor ($749 and up), a separate flow sensor, a calving camera, a gateway and a weather station, each with its own app.

With FarmOne

Every paddock already has a trough. FarmOne puts the brain, two cameras, two heat cameras, the water meter, a float sensor, the probe, LTE-M and solar inside the trough's own valve cover, so the trough calls the water, ice, stock not drinking, a calving, a dog at the water, fouled water, frost and heat for both paddocks on its own lights and in one app.

Paddock APaddock BGateSupply pipe from the farm main12345
  1. 1FarmOne valve cover (the brain)Water meter, float sensor, probe, LTE-M, solar, call lights and tone; calls a cut supply, a stuck float, a leak or ice
  2. 2Water side ACamera and heat camera count visits and litres per paddock, and see fouled water or ice
  3. 3Water side BThe second pair does the same for paddock B, so one trough serves both paddocks
  4. 4Paddock A, out from the waterStock not coming to water, an animal down or lame, a calving clock, a dog or fox at night
  5. 5Paddock B, out from the waterThe same calls for paddock B; frost and heat stress from the air sensor in the cover
A fence-line water point between two grazing paddocks, seen from above: the trough under the fence, a gate further along, cattle drinking from both sides, drawn to show where each part goes (not to scale).

How the parts connect

FarmOne, wired up

Every part, what links it to the brain, and how the data reaches your phone. A solid line is a cable; a dashed line is a radio link.

Water cameras (one per paddoc…Frames while stock are at the water;…CSI-2 ribbon (one at a…Heat cameras (one per paddock)32 x 24 heat frames at 0.5 Hz, day an…I²C (to the Walter boar…Water meter, float sensor and…Litres per minute, float height every…GPIO pulse (meter) + I²…Air sensor and micAir every 5 min; sound level and shor…I²C (SHT45) + analog to…Call lights, tone and secure…Light colour and flash, tone, signatu…One data wire (lights)…Solar, cells and LTE-MAbout 10.8 Wh a day (est.); calls, th…5 V rail + UART to the…THE BRAINRaspberry Pi Zero 2 W (fl…runs farmone-fwC on the Walter, Python with C…IEMI cloud (the farm account)via LTE-M · MQTT over TLSFarmer, stockman, and the vet's…via Push, SMS and web
Drawn from the FarmOne parts list. The 3D view above is built separately, from the CAD.

The program

What controls FarmOne

Runs on
DPTechnics Walter (ESP32-S3, always on) + Raspberry Pi Zero 2 W (woken for vision)
Written in
C on the Walter, Python with C extensions on the Pi
System
FreeRTOS on the Walter; Raspberry Pi OS Lite (64-bit), read-only root, on the Pi
AI model
An animal, pose and person detector (int8) and a calving-sign model on the Pi Zero 2 W; a heat-frame classifier (ice, warm body, dog or fox) and the water rules (supply cut, stuck float, leak) on the Walter
  1. 1Always: count meter pulses; every minute read the float height; every 2 s a heat frame on each side
  2. 2Water rule: level falling with no inflow is a cut supply; inflow with the float up is a stuck float; level falling with no drinking is a leak
  3. 3A warm body near the water wakes the Pi: count visits and litres per paddock, check pose, calving signs and dogs
  4. 4Ice, frost and heat-stress from the probe, heat frames and the air sensor
  5. 5Sign every call, 'check' under the line, show it on the trough's lights, send over LTE-M
farmone-fw.pymain loop
while True:
    flow, fl = meter.litres(), tof.height()
    calls = water_rule(flow, fl, log)
    for side in (A, B):
        h = mlx[side].frame()
        calls += ice_rule(h, probe.c()) + night_rule(h)
        if warm_body(h):
            pi.wake(); calls += pi.vision(side)  # visits, down, calving, dog
    if due(300): calls += weather_rule(sht.read())
    for c in calls:
        if c.conf < c.line: c.kind = 'check'   # never guess
        atecc.sign(c); lights.show(c); lte.send(c)
    sleep_until_next_frame()

To your phone

How the data reaches FarmOne water point app

The farmer's and the stockman's phones, a tablet in the kitchen, and a read-only QR page for the vet or the auditor (Android, iPhone, web)

  1. FarmOne trough
  2. IEMI cloud (the farm account)
  3. Farmer, stockman, and the vet's QR page

What you see in the app

One screen for each job FarmOne does.

  • Nobody on the farm modeThe farmer is at the market overnight. The trough keeps watch: it flags a dog at the water at 02:31, sees the surface start to freeze at 05:10, and texts that paddock B's supply is cut before the mob drinks it dry.

  • Water and iceBefore driving the water run, the farmer opens the app: every litre in, the float height and the water temperature, and one stuck float on the yard trough flagged with the litres lost.

  • Visits and intakeMid-morning, paddock B has had no visits since 06:00 while paddock A drinks as usual. The farmer finds the gate on B open and the mob in the lane.

  • Calving and animals21:42: a heifer calving near the water in paddock B. The trough starts the stage 2 clock and rings the bell by the farmer's bed at 60 minutes with no calf.

  • Dogs, frost and heatA hot afternoon: the trough's air sensor puts the heat-stress index at 76 and the farmer moves the mob to shade. At night it flashes off a fox at the calves' side of the water.

App screens with sample data. The interface is in development.

What the app gets

Data FarmOne sends to the app
WaterInflow 0 L/min, level falling 4 cm since 06:40: supply cutLive
Ice and water temperatureWater 0.6 °C, surface frozen at 05:10Every 5 min
Visits and intakePaddock A 42 visits, 1,960 L; paddock B 0 visits since 06:00Hourly
Calving and animalsStage 2 started 21:42, side B; heifer lying out 50 mLive
Predators and peopleDog at the water 02:31, lights and tone; it leftLive
Frost and heatDew point -1 °C, frost likely by 04:00; THI 76 at 15:00Every 5 min

People are never identified, only counted for the after-dark call. Clips around calls are kept 30 days in the farm's own account; a notice label sits on the cover.

CAD design · Design rev A, 28 Oct 2026: smart stock trough that runs the water point (9 calls, 7 alone, 2 assist), call lights, tone, ATECC608 and tamper switch inside the valve cover; 21 camera and sensor views checked in the CAD; not built

Designed in code, checked in 3D

  • 2 printed parts, each a single closed solid
  • Every bought part fitted inside and checked for collisions
  • Assembled exactly as shown in the 3D CAD view (the button on the picture at the top)

Key specs

FarmOne hardware
AI processorOne board of our own inside the valve cover: Rockchip RV1126B processor with 1 GB memory, woken by an always-on ESP32-S3 when stock come to the water. The bench trough uses a Raspberry Pi Zero 2 W and a Walter board until the boards arrive
SensorsTwo Sony IMX415 8 MP camera chips behind the water-side face, one turned 30° out to each paddock (102° lenses) · Two Melexis MLX90640 heat-camera chips beside them (night calving, a fox in the dark, ice) · ST VL53L1X float-height chip over the float, Sensirion SHT45 air chip and an Infineon IM69D130 mic on the end face; the DAE AS200U-75P water meter and a DS18B20 water probe wired to solder pads · 16 call-light LEDs under the top, a sounder, a security chip and a tamper switch
ConnectivityLTE-M (Quectel BG95-M3 on our board, soldered eSIM), MQTT over TLS, no gateway · GNSS position and theft alarm · BLE for pairing
PowerVoltaic 6 W panel flush in the cover top, through a solar charger on our board into four soldered 18650 cells: about 11 Wh a day, about 66 hours (two days of cloud) on aged, cold cells (est., board design review)
EnclosureThe trough's own rotomoulded valve cover, sealed, with flush windows
Dimensions1,610 x 1,180 x 840 mm trough, 600 L; cover 120 mm over the rim, inside the trough outline
WeightAbout +2.4 kg over a plain cover (est.)
Ingress ratingIP67 target
All target specifications

Jobs

Jobs target specifications
WaterSupply cut, stuck float, leak, ice
StockVisits and litres per paddock
AnimalsCalving clock, down or lame, dogs
WeatherFrost and heat-stress index

Power and size

Power and size target specifications
Size1,610 x 1,180 x 840 mm, 600 L; cover 120 mm over the rim
Power6 W solar + 4 x 18650 (about 50 Wh)
UseAbout 10.8 Wh a day (est.)
No sunAbout 4 days of cloud (est.)

Legal at the water point

Legal at the water point target specifications
Water supplyFloat valve and AA/AB air gap kept (BS 3445)
WelfareFresh, clean, unfrozen water every day
SizeSame 600 L trough, no overhang
PrivacyPeople counted, never identified

Targets for production units; they may change during development.

Pricing

Hardware: $1,490 per trough (replaces the trough)

Software: $9 per month per trough (app and LTE-M)

Target pricing. Bought separately per water point: TroughTally with WinterWatch ($298 + $36/year) and its gateway ($249), a CalveClock hub, PenEye and bell ($627 + $99/season) and a plain 600 L trough (about $420, £318 ex VAT): about $1,594 + $135/year (est.).

Smart stock trough

$1,490 + $9/month

Every water point job in the trough itself.

  • Supply cut, stuck float, leak and ice
  • Visits and litres for both paddocks
  • Calving clock
  • Animals and dogs at the water
  • Frost and heat stress

Indicative launch pricing in USD, excluding taxes and shipping. Final pricing is confirmed before any balance is charged.

Community

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    From the product lab · ideation phase

    Lab updates for FarmOne

    All lab updates
    1. LatestA grazing farmer buys FarmOne as the 600 L stock trough a paddock already needs, on the fence line between two paddocks, with the float valve and its air gap kept and no mains at the water point. So the electronics must be one board an assembly house makes and tests the same way every time, inside the trough's own valve cover, running on the 6 W panel in its top, with nothing plugged together inside.
      • What we designed: one rigid-flex board round the water meter in the valve cover. An 8-layer main wing on the paddock A side carries the RV1126B with a heat block to the cover floor over the shaded float bay, memory, the security chip, the microSD card with our software, the always-on ESP32-S3, the LTE-M modem with a soldered eSIM and a GNSS patch beside the solar panel, the float-height chip over its floor window and the tamper switch. A flex bridge on the floor, between the water-side face and the inlet pipe, joins a 4-layer power wing on the paddock B side with the solar charger, four soldered 18650 cells and their thermistor, the sounder and solder pads for the panel, the water meter and the probe. Four small tabs on flex arms hold a camera chip and a heat chip for each paddock behind the water-side face, two lamp strips sit under the call-light slots, and an end strip carries the mic and the air chip. It replaces the Raspberry Pi Zero 2 W, two camera modules, two heat-camera boards, the Walter LTE-M board and seven other bought boards. See /build/farmone-boards
      • How we checked it: the board is written as code and opened in KiCad (0 design-rule violations). The code places 72 parts at their sizes and checks each sits on its piece inside the cover's rounded outline, clear of the water meter and the inlet pipes, with no overlaps and room for its height; that each camera and heat tab, holder and lens stays 0.3 mm inside the water-side face; and that all 20 water-point calls (cows at the rim, an animal down, a calf 3 m out, a fox across the paddock, the far end of the water, a hot head, calving at night, ice) are in view from where the chips really sit. The shared design review gives 27 pass, 1 fixed, 5 to prove and 0 fail: about 66 hours on four aged, cold cells (two days of cloud), a fox 7.4 m away about 87 pixels tall.
      • What we learned: with our lenses just inside the face on tabs turned 30 degrees to each paddock, the rays to the calls cross the 4 mm face up to 13 mm off the window centre, so the round windows would cut the view. The camera windows grow from 18 mm round to 25 x 18 mm and the heat windows from 16 mm round to 25 x 18 mm in the rev T cover CAD, in the same run.
      • What is next: the rev T trough CAD with the board inside, the tamper pin on the bay partition, the flex arms with the flex maker, and the next board, BayOne.

      See it in 3DFull research and design

    2. Phase 4 starts with one product: parts are ordered, built and tested for one before the rest. Our phase 1 close-out plan (task C9) asks for all 24 products to be scored on the same points, with sources, so the first build is chosen on evidence.
      • All 24 stage 2 products scored from 1 to 5 on six points: demand (do buyers already pay for these jobs), reach (who signs and how fast), parts cost, ease of building, certification risk and time to a working unit on a real site (all est., from the stage 2 buyer checks and our pricing table)
      • What we learned: the products whose first job works from signals the item already carries, at a low parts cost and with no safety, medical or child-safety approval in the way, score highest; products with a large custom body or a public tender score lowest, however strong their need
      • A recommended first product and a runner-up, with the reasons and the risks to manage, are with the owner, who decides; we will publish the choice once it is made
      • Next: close-out C10, a /line page showing all 24 products by group, then phase 2 marketing

      See it in 3DFull research and design

    3. A grazier with 3 to 30 troughs drives a water run every day, because a cut pipe or a stuck float can leave a mob without water within hours, and a calving or a dog among the stock is found only when someone looks. Today the farm buys the trough (a 600 L JFC trough is £318 ex VAT at Tanks Direct), a level monitor (Farmbot Trough Direct A$749 on the NSW DPI catalogue, Ranchbot $489 at its US launch, plus a plan) and a calving sensor (Moocall $329 + $150 a year).
      • Buyer check with sources: Tanks Direct trough prices, Farmbot and Ranchbot Trough Direct level monitors, Moocall calving sensors; no camera trough found on the market
      • What we learned: the leading trough monitors read the water level only, so a cut supply shows when the trough is already low; and the trough itself costs about $420, not the $300 we assumed
      • Parts list prices checked on shop pages today: $1,107 per trough at qty 1 including the trough (the page said $990); the Pi Zero 2 W, Camera Module 3 Wide and float sensor cost more, the solar panel less
      • Price raised from $1,290 to $1,490 + $9 a month per trough, because the qty 1 cost had reached the old price; cost and margin table in the design notes: about $1,287 at qty 1 and $840 at qty 100, a 14 % to 44 % margin (est.)
      • All 23 part fit checks and 21 camera and sensor views in the CAD still pass; about 4 days with no sun rechecked; CAD review clean with no floating parts and no collisions
      • Product page: the first three FAQs answer why not a trough monitor and a calving sensor, what it costs, and whether the farmer has to replace the trough; a power and size spec group
      • Next: three questions for farmers in customer reviews (a new trough or a retrofit cover, which calls decide the sale, who else gets the alerts and is LTE-M enough), then PumpOne for water, energy and utilities

      See it in 3DFull research and design

    4. A grazing farm needs one thing at each water point that calls a cut supply, a stuck float or ice before the stock go without, and watches the mob that comes to drink: calvings, an animal down, a dog at the water. Water rules keep the float valve and its air gap (Northumbrian Water Guidance Note 9, BS 3445), the welfare rules ask for fresh, clean, unfrozen water every day, and farmers pay about A$749 for a trough monitor (Farmbot) before a flow sensor, a calving camera and a gateway.
      • Market check: who buys one product per water point (beef, sheep and mixed farms with 3 to 30 troughs), what they pay for trough monitors, flow sensors and calving cameras (Farmbot, Gallagher), and the water fittings and welfare rules for troughs; sources in DESIGN.md
      • New CAD: the 600 L oval stock trough (1,610 x 1,180 x 840 mm) with a smart valve cover over the float bay: a Raspberry Pi Zero 2 W brain, two cameras and two heat cameras (one pair per paddock), a water meter on the inlet riser, a float sensor, a water probe, an air sensor, a mic, LTE-M and GNSS, call lights, a tone, a secure element, a tamper switch, a flush 6 W solar panel and four cells; 23/23 parts fit from datasheets, 21 camera and sensor views checked, no collisions, no floating parts
      • equipment.json: 10 rules met (float valve and air gap kept, same size, no overhang, solar only); 9 calls (7 alone), 4 impact cases and every security key
      • idea.json fence-line plan, integration.json (6 parts, 5 app screens with a Nobody on the farm mode), bom.csv (about $990 a trough with the body), buy.json with 8 key parts
      • New product page at /products/farmone/ in Agriculture: $1,290 + $9/month per trough against about $1,524 + $135/year bought separately (est.); folds TroughTally, CalvingPen and CalveClock; orchard frost, moth traps, crop raiders, pivots, sprayers and smoke stay with FarmMast, FrostMast, TrapTop, PestTrap, RaidPost, EndGauge, FanLamp and FieldEdge; next: F15 Water, energy and utilities

      See it in 3DFull research and design

    5. A grazing farm needs one thing at each water point that calls a cut supply, a stuck float or ice before the stock go without, and watches the mob that comes to drink: calvings, an animal down, a dog at the water. Water rules keep the float valve and its air gap (Northumbrian Water Guidance Note 9, BS 3445), the welfare rules ask for fresh, clean, unfrozen water every day, and farmers pay about A$749 for a trough monitor (Farmbot) before a flow sensor, a calving camera and a gateway.
      • Now part of FarmOne: https://iemilabs.com/products/farmone/

      See it in 3DFull research and design

    6. A grazing farm needs one thing at each water point that calls a cut supply, a stuck float or ice before the stock go without, and watches the mob that comes to drink: calvings, an animal down, a dog at the water. Water rules keep the float valve and its air gap (Northumbrian Water Guidance Note 9, BS 3445), the welfare rules ask for fresh, clean, unfrozen water every day, and farmers pay about A$749 for a trough monitor (Farmbot) before a flow sensor, a calving camera and a gateway.
      • Now part of FarmOne: https://iemilabs.com/products/farmone/

      See it in 3DFull research and design

    7. A grazing farm needs one thing at each water point that calls a cut supply, a stuck float or ice before the stock go without, and watches the mob that comes to drink: calvings, an animal down, a dog at the water. Water rules keep the float valve and its air gap (Northumbrian Water Guidance Note 9, BS 3445), the welfare rules ask for fresh, clean, unfrozen water every day, and farmers pay about A$749 for a trough monitor (Farmbot) before a flow sensor, a calving camera and a gateway.
      • Now part of FarmOne: https://iemilabs.com/products/farmone/

      See it in 3DFull research and design

    Smart equipment · legal on the field

    FarmOne is the stock water trough, made smart

    It replaces the farm's plain 600 L trough at the same water point (for example a JFC DT600FF), on the same base and the same 25 mm supply; the float valve, its air gap and the farm's water main stay, with every part built in. Everything inside the trough's own valve cover: brain, two cameras, two heat cameras, the water meter, float sensor, probe, air sensor, mic, LTE-M and GNSS, call lights, tone, secure element, tamper switch, the 6 W panel flush in the top and four cells. The cover stays 120 mm tall, inside the trough outline. About +2.4 kg over a plain cover (est.); no mast, pole camera, gateway or separate meter box.

    Meets UK Water Supply (Water Fittings) Regulations 1999 as applied by water undertakers to animal drinking troughs (BS 3445), the Welfare of Farmed Animals (England) Regulations 2007 and the cattle welfare codes, and the UK GDPR for cameras that may see farm staff: Water Fittings Regulations Schedule 2 backflow protection: trough inlet through a float-operated valve with a type AA or AB air gap against a fluid category 5 risk, inlet protected from damage, trough to BS 3445 (Northumbrian Water Guidance Note 9); Welfare of Farmed Animals (England) Regulations 2007: an adequate daily supply of fresh drinking water, troughs of the right size and design, protected from fouling and freezing

    RuleLimitFarmOne
    Trough inlet through a float-operated valve with a type AA or AB air gap (fluid category 5)air gap kept between the valve outlet and the highest water level; no submerged inlet✓ the trough's own float valve and its air gap stay as they are; the water meter sits upstream on the inlet riser inside the cover, above the trough rim, and nothing of ours touches the water except the sealed temperature probe
    Inlet protected from damage (Guidance Note 9)valve and inlet covered or guarded✓ the same moulded valve cover over the bay, now 4 mm sealed shell with the meter inside it; bolted to the rim as the plain cover
    Trough to BS 3445 (fixed agricultural water troughs and fittings)the plain trough's body, capacity and fittings✓ the same 600 L rotomoulded body and bay; only the cover changes (est.: BS 3445 test of the cover in the first build)
    Adequate fresh drinking water every day (Welfare of Farmed Animals (England) Regulations 2007, schedule 1)a daily supply of fresh water for every animal✓ the trough still fills exactly as before; FarmOne adds the calls that the water is cut, fouled or freezing, and how many animals drank
    Troughs protected from fouling and freezing, ground well drained (cattle welfare code, Scotland)placed and kept so water stays clean and unfrozen✓ fouling and ice are calls; the cover is sealed so nothing of ours falls into the water
    Same size and installation as the plain trough1,610 x 1,180 x 840 mm (JFC DT600FF)✓ 1,610 x 1,180 x 840 mm, the cover inside the trough's own outline and no more than 120 mm over the rim, checked in the CAD
    No sharp edges or projections where stock drink (welfare codes)smooth, rounded edges✓ the cover follows the trough's outline with no overhang (CAD check); windows are flush discs; no exposed cable or antenna
    Electrical safetyno mains near livestock water✓ solar only: a 6 V panel and 3.6 V cells (SELV), nothing on mains, sealed IP67 target
    Cameras that may see staff or the public (UK GDPR, ICO video surveillance guidance)notice, stated purpose, data minimised✓ notice label on the cover; people are never identified (counted only for the intruder call); clips around calls only, 30 days
    Radio (FCC Part 15 / UK and EU RED, carrier certification)certified modules✓ LTE-M on the certified Walter module; the Pi Zero 2 W's Wi-Fi off in the field, BLE only for pairing

    Grazing, beef, dairy-youngstock, sheep and mixed farms, yards and calving pens. No governing body sanctions a water trough; FarmOne monitors and alerts, never diagnoses an animal, and never opens or shuts the water.

    One piece of equipment does

    • ●Water supply cut, float stuck open, leak or overflow (meter + float height)
    • ●Ice on the water and water temperature
    • ●Visits and daily intake per paddock, against the weather
    • ●Stock not coming to water: out through a gate, or too hot
    • ●Animal down or lame near the water
    • ●Calving clock at the water point and in the calving pen
    • ●Predator or dog at the stock water, and people after dark
    • ●Water fouled: a carcass, dung or algae
    • ●Frost and heat-stress (THI) at the water point

    Not done by the equipment, and why

    • Bud frost in the orchard and starting the wind machine: the trough stands in the paddock, not under the trees; FrostMast stays listed
    • Moth counts in the crop: the trap hangs in the orchard rows; TrapTop and PestTrap stay listed
    • Crop raiders at the field gap far from the water: RaidPost stays listed for crop gaps
    • Pivot end pressure and sprayer nozzles: other machines; EndGauge and FanLamp stay listed
    • Smoke on the horizon at the tree line: FieldEdge stays listed
    • Animals that never come within about 10 m of the trough, and the back of the paddock: the cameras see the water point and out across the paddock, not every corner
    • Individual animal ID: no tag reader in rev A; animals are counted and described, not named (EID reader in the cover is planned for rev B)

    Makes the call itself

    With nobody on the farm (nights, weekends, a farmer away at market), the trough runs the water point: it calls the supply cut, a float stuck open or a leak, ice, stock not coming to water, a predator or dog at the stock, fouled water, frost and heat stress, and times a calving at the water point or in the pen. An animal down or lame goes to the farmer with the clip to judge; it never diagnoses.

    CallWho decidesHow it sees itHow players see the call · if unsure
    Water supply cut1-20 min after the herd starts drinking (est., TroughTally model) · about 98 % (est.)The equipmentpulse water meter, VL53L1X float height; level falling with no inflow while stock drinkBoth call lights red, a tone, SMS over LTE-M. Meter and float disagree: 'check' with a still of the trough
    Float stuck open, leak or overflow< 30 min (est.) · about 95 % (est.)The equipmentpulse water meter, float height, water camera; inflow with the float up (stuck open), level falling with no drinking (leak)Call lights amber, app task with litres lost. Under 80 % confidence: 'check' with the flow curve
    Ice on the water< 10 min · about 95 % (est.)The equipmentDS18B20 water probe, heat cameras, water camera; water near 0 °C with a flat cold surface in the heat pictureCall lights blue, SMS before stock arrive at dawn. Probe and heat picture disagree: 'check'
    Stock not coming to waterby mid-morning (est.) · about 90 % (est.)The equipmentwater cameras, meter; visits and litres per paddock against the learned day and the weatherCall light amber on that side, app note 'paddock B: no visits since 06:00'. A paddock with no stock on the app roster is skipped
    Animal down or lame near the water< 5 min · about 75 % (est.)Helps the officialwater cameras, heat cameras; pose and gait detector (int8)App alert with the clip. Always sent to the farmer with the clip; never a diagnosis
    Calving clockstage 2 timed from the first sign; alert past the farmer's limit (default 60 min, est.) · about 85 % at the water point and in a pen (est.)The equipmentwater cameras, heat cameras, mic; restless and tail-up, stage 2 start, calf out, calf not moving (CalveClock model)App bell by the bed; call light white on that side. Cow out of view: 'check' with the last clip
    Predator or dog at the stock water, or a person after dark< 5 s · about 90 % (est.)The equipmentheat cameras, water cameras; animal and person class on the heat and camera frames; people only countedCall lights flash and a tone for a dog or fox; a person is never flashed or sirened, only reported. Under 85 % confidence: clip to the farmer, no flash
    Water fouled: carcass, dung or algae< 1 h · about 80 % (est.)Helps the officialwater cameras; floating-object and colour change on the water surfaceApp task with the photo. Always a photo to the farmer to confirm
    Frost and heat stress at the water point< 5 min · SHT45 ±0.1 °C (datasheet)The equipmentSHT45 air temperature and humidity, water probe; dew point and frost forecast; temperature-humidity index (THI) bandsApp and SMS; call lights amber at THI over 72 (est.). Sensor out of range: 'check sensor'

    Nothing added to the field

    The only things in play are the items the laws already put there:

    • ●The stock water trough at the water point: the rotomoulded body, its float bay and the valve cover

    The float valve, the farm's water main, the fence and the gate stay as they are; no mast, pole camera, gateway, meter box or ear tag is added

    Built to take the hits

    • Cattle pushing, rubbing and butting the trough end (a 600 kg beast leaning at the rim, about 1.5 kN side load (est.), BS 3445 trough strength): ✓ the cover sits inside the trough outline on the bay wall and is bolted to the rim; no part overhangs; boards on foam pads; windows are flush polycarbonate (camera) and HDPE (heat) discs
    • A hoof or head on the cover top (a beast stepping or pressing on the top, about 3 kN on a 100 mm hoof (est.), IEC 62262 IK10 (20 J) for the panel; IEC 60068-2-27 shock): ✓ 8 mm top skin with the panel bonded flush and ribbed beneath (est.), no glass edge raised; electronics hung under the skin and on the floor, not between
    • Weather, sun and frost on an outdoor trough (-20 to +45 °C, UV, hail, splash from drinking, IEC 60529 IP67, IEC 60068-2-1 / 2-2): ✓ sealed shell with glands; UV-stable black PE as the plain cover; cells held off charging below 0 °C; the trough body is unchanged
    • A tractor or loader bump when the trough is moved (a slow bump at the trough end (est.)): ✓ the cover lifts off with the plain cover's bolts; the tamper switch logs it; the trough behaves exactly like the plain one

    Secure by design

    Call record:
    Every water, ice, visit, calving, predator, fouling and weather call is signed in the ATECC608 with its time and clip or reading, in an append-only log the farmer, vet, auditor or insurer can verify by QR code
    Radio:
    LTE-M with TLS 1.3 to the cloud; BLE LE Secure Connections only for pairing; Wi-Fi off in the field; no inbound ports
    Boot:
    Signed boot image with the key in the ATECC608; read-only root file system on the Pi; signed firmware on the Walter
    Updates:
    Signed updates with rollback over LTE-M, only in daylight with the cells over 60 % and no call open
    Tamper:
    Lifting the cover off the bay wall releases an Omron D2F-01 tamper switch; the log is marked and an alert sent; no open debug port
    Privacy:
    People are never identified, only counted for the after-dark call; clips around calls kept 30 days in the farm's own account; a notice label on the cover
    Theft:
    GNSS on the Walter board: the trough reports its position and alarms if moved off the farm; it shows the water level only until the owner pairs it again

    FarmOne FAQ

    General FAQ
    Why not a trough monitor and a calving sensor?

    A trough monitor such as Farmbot or Ranchbot Trough Direct reads the water level only, so a cut pipe shows up when the trough is already low, and a calving sensor such as Moocall goes on one cow's tail. FarmOne meters the water coming in, so it tells a cut supply from a stuck float within minutes, and its cameras see ice, both paddocks' stock, a calving and a dog at the water, from the trough the farm already has, in one app.

    What does it cost?

    $1,490 per trough plus $9 a month for the app and LTE-M (target), and that includes the 600 L trough itself (a plain one is about £318 ex VAT). A trough plus a trough monitor (about A$749 or $489 at its US launch, plus a plan) and one calving sensor ($329 plus $150 a year) is about $1,240 plus plans; our own separate products came to about $1,594 + $135 a year.

    Do I have to replace my trough?

    Rev A is the whole trough, because the cover is shaped for the 600 L oval trough and its float bay. A retrofit cover for troughs farms already own is one of the questions we are taking to farmers in phase 3.

    Which products does FarmOne replace?

    TroughTally (water and ice), CalvingPen and CalveClock (calving): their jobs now come from the trough itself. FarmMast, FrostMast, TrapTop, PestTrap, RaidPost, FieldEdge, EndGauge and FanLamp stay listed, because their jobs are in the orchard, the crop, the pivot or the sprayer, which a trough cannot see.

    Does it change how the water fills?

    No. The float valve and its air gap stay exactly as they are. FarmOne only measures the water coming in and the float height; it never opens or shuts the water.

    Does it tell me an animal is sick?

    No. It monitors and alerts: an animal down or lame near the water is sent to you with the clip to judge. It never diagnoses.

    What about farms with no mobile signal?

    Calls are stored in the trough and sent as soon as LTE-M coverage returns, and the trough's own lights still show them at the water.

    Does it film people?

    People are never identified. They are only counted for the after-dark call, clips around calls are kept 30 days, and a notice label sits on the cover.

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