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IEMI Labs

FrostMast

The frost probe on your orchard post, made to read the buds, now with leaf-wetness alerts for greenhouses

Concept · not for sale
Engineering design: FrostMast
Target price from$249per head / per Wind Machine Kit

Software: No subscription required

Concept, not for sale yet. Tell us if you want it; that decides what we build.

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FrostMast concept: the idea and where each part goes

Drag to rotate · right-drag to move · scroll to zoom · click a part for its size and placeSwipe to rotate · pinch to zoom · two fingers to move · tap a part for its size

How it fits together

FrostMast, part by part

Scroll or tap a part. Press “See the 3D CAD design” to watch the model, built from our CAD, light each part up and show how it connects.

FrostMast concept: the idea and where each part goes

Real-time 3D render · drag to rotate · final design may varySwipe sideways to rotate

  1. 01

    The whole FrostMast

    A post-mounted head reads air, dew point, bud and sky temperature, rings a house bell and can call a wind machine.

  2. 02Brain

    RAK3272S (RAK3172)

    The brain: it runs the frostmast-head program

  3. 03

    Air and dew sensor

    Reads air temperature and humidity inside a ventilated shield

    RAK3272S (RAK3172) · I²C (4 wires) · Air temperature, humidity

  4. 04

    Bud IR thermometer

    Aimed at a branch to read bud temperature

    RAK3272S (RAK3172) · I²C (SMBus) · Bud temperature

  5. 05

    Sky IR thermometer

    Tells a clear frost night from cloud or wind

    RAK3272S (RAK3172) · I²C (SMBus) · Sky temperature

  6. 06

    Two AA lithium cells

    Power the head for seasons, down to -40 °C

    RAK3272S (RAK3172) · 3 V power leads · Battery power

  7. 07

    LoRa radio and antenna

    Sends 12-byte readings to the house bell and fan relay

    FrostBell (XIAO ESP32-C3) · LoRa radio, AES encrypted · 12-byte readings

  8. 08

    ColdSpot stake

    Reads air temperature at another spot in the block

    RAK3272S (ColdSpot) · LoRa radio · Air temperature, dew point

  9. 09

    DewSpot dummy leaf

    Shows when a greenhouse leaf is wet or near dew point

    RAK3272S (ColdSpot) · 4-core lead, ADC pins · Leaf wetness, leaf temperature

  10. 10

    All connected

    8 key parts, one program, and your phone

What it is

A battery sensor head for an orchard frost post, with a house bell and fan link.

What it does

  • Reads bud, sky and dew point
  • Rings the house on real risk
  • Asks the wind machine to start
  • Warns before greenhouse leaves get wet

Who it's for

Orchard and vineyard growers fighting frost, and greenhouse and tunnel growers fighting wet leaves at dusk.

The idea

The frost probe on the orchard post, made smart: it watches the buds and the sky, and starts the wind machine only when it helps

The problem today

Orchard and vineyard growers start wind machines from one air probe at one setting all spring, or a frost alarm that rings at one air temperature. On clear, calm nights the buds run colder than the air, and early in spring the buds can take far more cold than the setting, so fans burn fuel on nights they are not needed and still miss the cold pocket at the low end of the block.

With FrostMast

A head on the frost post reads the air, the dew point, the bud by infrared and the clear sky; a second head on the wind machine tower reads the warm air above. It rings the house and asks the fan to start only when the buds are near their kill point for the stage the grower set, and only if there is warm air to bring down. Small stakes find the cold pockets, and the machine's own safety stays in charge.

Fan reachCold pocket at the low endDownhillGrower's houseApple block, tree rows1234
  1. 1FrostMast head on the frost postReads air and dew point, the bud by infrared and the sky; knows a clear frost night and how close the buds are to the kill point for this stage
  2. 2Tower head and FanLink at the wind machineReads the warm air about 10 m up; asks the controller to start only when the buds need it and the fan will help, and checks the engine ran
  3. 3ColdSpot stake in the cold pocketA small battery stake low in the block; the bell rings on the coldest stake, and the app ranks where the cold pools after a few nights
  4. 4FrostBell in the houseRings twice to wake the grower for a start, a long ring when the fan will not help much, and pushes the same to the phone
A sloping apple block in spring: tree rows, the wind machine in the middle, the frost post at the usual probe spot, a cold pocket at the low end, and the grower's house, drawn to show where each part goes (not to scale).

How the parts connect

FrostMast, wired up

Every part, what links it to the brain, and how the data reaches your phone. A solid line is a cable; a dashed line is a radio link.

Air and dew sensorAir temperature, humidityI²C (4 wires)Bud IR thermometerBud temperatureI²C (SMBus)Sky IR thermometerSky temperatureI²C (SMBus)Two AA lithium cellsBattery power3 V power leadsLoRa radio and antenna12-byte readingsLoRa radio, AES encrypt…own board: FrostBell (XIAO ESP32-C3)ColdSpot stakeAir temperature, dew pointLoRa radioown board: RAK3272S (ColdSpot)DewSpot dummy leafLeaf wetness, leaf temperature4-core lead, ADC pinsown board: RAK3272S (ColdSpot)THE BRAINRAK3272S (RAK3172)runs frostmast-headC++ for the RAK3172FrostBell in the housevia LoRa radioPhonevia Wi-Fi · web page and push
Drawn from the FrostMast parts list. The 3D view above is built separately, from the CAD.

The program

What controls FrostMast

Runs on
RAK3272S (STM32WLE5)
Written in
C++ for the RAK3172
System
STM32WLE5 firmware, deep sleep between readings
AI model
None; frost rules and a wet-bulb calculation
  1. 1Wake on a timer and power the IR sensors
  2. 2Read air, dew point, bud and sky temperature
  3. 3Pick the state: watch, frost night, request or release
  4. 4Pack a 12-byte frame and send it by LoRa
  5. 5Switch the sensors off and go back to sleep
frostmast-head.cppmain loop
void loop() {
    ir_power(true);                          // load switch on
    air = sht45.read();                      // I2C: temperature, humidity
    bud = mlx_bud.objectTemp();
    sky = mlx_sky.objectTemp();
    ir_power(false);
    dew = dew_point(air.t, air.rh);
    state = next_state(state, bud, sky - air.t, crit_temp);
    frame = pack(head_id, seq++, air.t, dew, bud, sky - air.t, batt());
    lora_send(aes128(frame, farm_key));      // 12 bytes
    deep_sleep(state == FROST_NIGHT ? 60 : 300);   // seconds
}

To your phone

How the data reaches FrostMast bell page and app

Grower's phone browser

  1. Frost head
  2. FrostBell in the house
  3. Phone

What you see in the app

One screen for each job FrostMast does.

  • Frost nightA clear, still night in April. The buds in block 4 cool faster than the air, so the bell rings in the house and asks Fan 2 to start.

  • Sprinkler startOn a dry frost night, sprinklers started late can cool the buds further. The bell says when to start, from the wet bulb, not the air.

  • Cold pocketsCold air pools in the low corner of a sloping block. A ColdSpot stake there rings the bell before the mid-block post would.

  • Greenhouse dewAt dusk in a tunnel, the leaves cool toward the dew point. The DewSpot dummy leaf warns in time to vent and heat.

App screens with sample data. The interface is in development.

What the app gets

Data FrostMast sends to the app
Bud temperature−1.2 °CEvery 5 min, 1 min on frost nights
Air and dew point1.8 °C, −4.0 °CSame readings
Frost call2 rings, fan requestedOn rule change
Sky minus air−17 °C, clearEach reading
Head battery92%Each reading

Readings go by a private LoRa link to your own bell. No cloud account is needed.

CAD design · Design complete (stages 1-6), rev A2 DewSpot added 26 Oct 2026, not built

Designed in code, checked in 3D

  • 7 printed parts, each a single closed solid
  • Every bought part fitted inside and checked for collisions
  • Assembled exactly as shown in the 3D CAD view (the button on the picture at the top)
See the CAD parts renderFrostMast printable parts rendered from the CAD

Key specs

FrostMast hardware
AI processorRAKwireless RAK3272S (RAK3172, STM32WLE5 with LoRa)
SensorsSensirion SHT45 air temperature and humidity in a printed 5-plate radiation shield · Melexis MLX90614ESF-DCI 5° infrared thermometer for bud temperature · Melexis MLX90614ESF-BAA 90° infrared thermometer for the sky · ColdSpot stakes: Sensirion SHT45 in a 3-ring shield, one 3.6 V lithium AA (about 69 mAh a year, est.) · DewSpot hanger: interdigitated wetness board and a 10 k NTC as a dummy leaf, read by a ColdSpot
ConnectivityLoRa peer-to-peer, no gateway or cloud needed · FrostBell house unit with home Wi-Fi push to phones · FanLink relay node in the wind machine cabinet
Power2 × Energizer L91 lithium AA cells (rated to −40 °C); about 126 mAh a year, change every 5 seasons (est.); no solar panel
Enclosure3D-printed white ASA case, lid with sky window and 5-plate shield on a black post saddle for 25–60 mm posts
DimensionsFits 25–60 mm posts; final head size to be confirmed with printed prototypes
All target specifications

Sensing

Sensing target specifications
Air temperature±0.1 °C typ (SHT45)
Bud infrared5° spot at 0.3–0.5 m
Bud reading vs tissueWithin ±0.7 °C (test target)
Frost-night rateOne reading a minute

Radio and alerts

Radio and alerts target specifications
LinkLoRa P2P, AES-128
Message12 bytes
House alarmFrostBell, 85 dB buzzer
Data kept2 seasons of minute data

Power and fit

Power and fit target specifications
Cells2 × lithium AA
Swap intervalEvery 5 seasons (est.)
Post size25–60 mm

Targets for production units; they may change during development.

Pricing

Hardware: $249–$349 per head / per Wind Machine Kit

Software: No subscription required

Target pricing: $249 per head, $349 Wind Machine Kit (2 heads + FanLink), $79 per ColdSpot stake, $299 Frost Map Kit (4 ColdSpots + FrostBell), FrostBell included. $89 per DewSpot, $349 Greenhouse Kit (4 DewSpots + FrostBell). Estimated BOM about $117 per head at qty 1 (about $55 at qty 1,000), FanLink $38, FrostBell $26, ColdSpot about $44. DewSpot about $49 (est.).

Indicative launch pricing in USD, excluding taxes and shipping. Final pricing is confirmed before any balance is charged.

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    From the product lab · ideation phase

    Lab updates for FrostMast

    All lab updates
    1. LatestOrchard and vineyard growers start wind machines from one air probe at one setting all spring, while on clear calm nights the buds run colder than the air and early buds take far more cold than that setting (WSU and MSU frost guides, sources in DESIGN.md).
      • Drawn idea plan (idea.json): a sloping apple block from above with the tree rows, the wind machine and its reach, the frost post, a cold pocket at the low end and the grower’s house; pins for the frost post head, the tower head and FanLink, a ColdSpot stake and the FrostBell
      • The product picture is now this drawn plan instead of the plain fallback card; drawn from the design notes, not the CAD
      • What the plan keeps from the market work: it starts the fan only when the buds need it and there is warm air to bring down, and the machine’s own safety stays in charge
      • Next: more drawn plans for catalogue products that still show the fallback card, then close-out C5 (buyer review prep for sports) from 12:00

      See it in 3DFull research and design

    2. A mixed farm with an orchard next to its stock paddock pays for a frost alarm, a trough monitor, a crop-raid flasher and a pest-trap camera, each with its own pole, power and app. Commercial versions cost about $389–1,252 for a frost alarm (Onset, fruitweb), A$749–1,290 for a trough monitor (Farmbot) and about $2,700 for a trap camera (iScout, Perennia).
      • Combined into FarmMast (https://iemilabs.com/products/farmmast/); FrostMast itself is unchanged

      See it in 3DFull research and design

    3. Greenhouse and tunnel growers need a warning before their plants reach the dew point at dusk, so they can vent and heat in time, and a count of how long the leaves stayed wet. University of Connecticut IPM advice says plants that go through the night wet invite grey mould, and Greenhouse Grower notes that leaves can be wet while the humidity sensor at head height still reads safe.
      • New CAD part: DewSpot hanger with a crop-wire hook, a rod the ColdSpot clamps to and a tray for a dummy leaf; 4 of 4 fit checks pass
      • Hardware: a wetness board and a temperature bead as the dummy leaf; about $4.40 per hanger, $49 per DewSpot (est.)
      • Software: "vent and heat now" when the leaf is within 1 °C of the dew point, "leaves wet" alerts and wet hours per bay each morning
      • Design doc: dated section with 6 sources, a dew-margin model and 3 new tests
      • Product page: summary, highlights, a greenhouse use case, pricing ($89 DewSpot, $349 Greenhouse Kit) and 2 new FAQs

      See it in 3DFull research and design

    4. In the April 2026 freeze in Virginia and Maryland, damage inside one vineyard ran from 0 to 100% depending on where you stood, because cold air sinks into the low rows; growers now need to know where the cold pools to decide what to protect and replant (DM Wine Line, WJLA, Vinetur).
      • New CAD parts: ColdSpot stake case with a 3-ring radiation shield and a V-clamp for 10–25 mm stakes, and its lid; 18 bought-part checks pass, lid on case 0 mm³
      • New CAD reports: how much colder a low spot gets than a mid-slope post, how much earlier its alarm rings, and battery life (about 30 seasons on paper, est.)
      • BOM: about $44 per ColdSpot at qty 1; Frost Map Kit of 4 stakes + bell about $203 (est.)
      • Design doc: dated section on the April 2026 cold-pocket losses with 5 sources and 3 new tests
      • Product page: summary, problem, highlights, use cases, FAQs, specs, pricing and kit contents updated for ColdSpot stakes

      See it in 3DFull research and design

    5. A probe reads air, but on clear nights buds run colder (WSU) → a 5 deg infrared thermometer aimed down at a fruiting branch, plus a sky sensor that tells a radiation night from cloud
      • New design: 4 printed parts in code CAD, bought parts fit-checked
      • Market research, hardware list and use case written up
      • Design page and kit render published
      • Product page added

      See it in 3DFull research and design

    FrostMast FAQ

    General FAQ
    Is FrostMast available?

    No. FrostMast is a concept in the in-house design and testing stage. The CAD design is complete, but nothing has been built or tested in an orchard yet, and all specifications are targets.

    Can it start my wind machine?

    Only through the controller's own documented remote-start or start-request input, so its pre-start alarm and shutdowns still run. If a controller has no such input, FrostMast is alert-only. The machine's own auto-start probe stays connected as a backstop.

    Will it save my crop?

    We make no protection promise. FrostMast monitors, alerts and requests a start. The bud kill points come from extension research tables and are shown as such.

    Why do I need more than one sensor in a block?

    On calm, clear nights cold air drains downhill and pools in the low rows. In the April 2026 freeze, growers in Virginia and Maryland saw 0 to 100% damage inside one vineyard. Our model says a low spot with 5 m of fall can be 1–2 °C colder than a mid-slope post (est.), so the post can say safe while the low rows lose buds. ColdSpot stakes measure those pockets.

    Does the DewSpot detect grey mould (Botrytis)?

    No. It measures when a dummy leaf is wet and how close the leaf temperature is to the dew point. Wet leaves for long periods are what extension advisers warn about, but the DewSpot does not see or predict disease. It never moves your vents or heating; it tells you when to.

    I already have a humidity sensor. Why a leaf?

    Your sensor reads the air at head height. On clear nights leaves lose heat to the sky and run 1–2 °C colder, so they can be wet while the air reads safe. Our model says a 90% RH alarm can come up to an hour after the leaves are wet on those nights (est.); the DewSpot reads the leaf side.

    Can ColdSpot records be used for an insurance or disaster claim?

    They are your own time-stamped temperature records, and you can export them to CSV. No insurer or agency has told us it will accept them, and a temperature reading does not prove buds died; that still needs bud cutting.

    How accurate is the bud reading?

    Not proven yet. Our CAD model suggests the infrared spot reads 0.5–1.1 °C warm at 0.3–0.8 m because it also sees the ground. We will test it against thermocouples in buds on frost nights before release.

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    Concept · target $249

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