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IEMI Labs

DripCrown

Smart IV stand top that weighs every bag and watches every drip

Concept · not for sale
Engineering design: DripCrown
Target price from$249per Bed Kit (Crown + 1 DripClip)

Software: $6 per stand per month

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DripCrown concept: the idea and where each part goes

Drag to rotate · right-drag to move · scroll to zoom · click a part for its size and placeSwipe to rotate · pinch to zoom · two fingers to move · tap a part for its size

How it fits together

DripCrown, part by part

Scroll or tap a part. Press “See the 3D CAD design” to watch the model, built from our CAD, light each part up and show how it connects.

DripCrown concept: the idea and where each part goes

Real-time 3D render · drag to rotate · final design may varySwipe sideways to rotate

  1. 01

    The whole DripCrown

    Scales under the hooks weigh each IV bag while a clip camera counts drips; the Crown alerts nurses on rate drift, stop or empty.

  2. 02Brain

    XIAO ESP32-C3 (Crown)

    The brain: it runs the dripcrown-fw program

  3. 03

    Load cells (x2)

    Hold each bag hook and flex slightly as the bag empties

    XIAO ESP32-C3 (Crown) · Analog bridge wires · Millivolt weight signal

  4. 04

    HX711 amplifiers (x2)

    Turn each load-cell signal into a 24-bit number

    XIAO ESP32-C3 (Crown) · Two GPIO pins each · 24-bit weight readings

  5. 05

    DripClip camera

    Watches the drip chamber and counts drops

    XIAO ESP32-S3 Sense · ESP-NOW (Wi-Fi radio) · Drop intervals and flags

  6. 06

    Light ring

    Shows green, amber or red across the ward

    XIAO ESP32-C3 (Crown) · One GPIO data line (D8) · LED colour data

  7. 07

    Buzzer and ACK button

    Sounds an alert; the nurse presses to silence it

    XIAO ESP32-C3 (Crown) · GPIO pins (FET, button) · Buzzer drive, button press

  8. 08

    18650 cell

    Runs the Crown for days between USB-C charges

    XIAO ESP32-C3 (Crown) · Battery lead to charger · Battery power

  9. 09

    All connected

    7 key parts, one program, and your phone

What it is

A smart top for an existing IV stand that weighs each bag, plus a clip-on camera that counts drops.

What it does

  • Shows mL left and time to empty
  • Measures the real drip rate
  • Alerts on drift, stop or free flow
  • Lights the stand for the corridor

Who it's for

Veterinary clinics first; later, gravity-drip hospital wards after clearance.

The idea

The ward's own IV stands, made smart: each weighs every bag and watches every drip, and tells the nurse's phone first

The problem today

On wards that run gravity drips, nurses find an empty bag, a stopped line or a runaway drip only on their rounds. Most alerts in ward studies are blockages or rate drift, not an empty bag, and a clip-on drop counter on every line is one more gadget per bed.

With DripCrown

A crown replaces the hook top of the IV stand the ward already owns and weighs each bag, and a small clip camera on the drip chamber counts drops. Together they give mL left, the real rate and the empty time, and a stopped or free-flowing line turns the stand's light ring amber or red and reaches the nurse's phone. It monitors and alerts only; it never touches the flow.

Bed 1Bed 2Bed 3Bed 4Bed 5Bed 6CorridorNurses' station1234
  1. 1Crown on the bed 2 IV standReplaces the stand's hook top and weighs each bag for mL left and the empty time; its light ring shows green, amber or red to the corridor
  2. 2Drip camera on the bed 2 lineClips on the drip chamber and counts drops, so a slow line, a stopped drip or a free-flow stream is caught between rounds
  3. 3Crown on the bed 6 IV standWeight alone times lines of 50 mL an hour and up with no clip, and says when a bag is 15 minutes from empty
  4. 4Ward view at the nurses' stationShows every stand on a bed grid with mL left, rate and empty time; the nurse's phone gets each alert and logs the response time
A six-bed bay on a general ward at night: beds along two walls, an IV stand by each bed with a gravity drip, the corridor and the nurses' station outside, drawn to show where each part goes (not to scale).

How the parts connect

DripCrown, wired up

Every part, what links it to the brain, and how the data reaches your phone. A solid line is a cable; a dashed line is a radio link.

Load cells (x2)Millivolt weight signalAnalog bridge wiresHX711 amplifiers (x2)24-bit weight readingsTwo GPIO pins eachDripClip cameraDrop intervals and flagsESP-NOW (Wi-Fi radio)own board: XIAO ESP32-S3 SenseLight ringLED colour dataOne GPIO data line (D8)Buzzer and ACK buttonBuzzer drive, button pressGPIO pins (FET, button)18650 cellBattery powerBattery lead to chargerTHE BRAINXIAO ESP32-C3 (Crown)runs dripcrown-fwC++ on ESP32Crownvia ESP-NOW (encrypted)Edge hub or ward brokervia Wi-Fi · MQTT/TLSNurse phonevia Push and local web app
Drawn from the DripCrown parts list. The 3D view above is built separately, from the CAD.

The program

What controls DripCrown

Runs on
XIAO ESP32-C3
Written in
C++ on ESP32
System
FreeRTOS (ESP32 core)
AI model
None on the Crown; the clip uses plain image processing
  1. 1Read both HX711 cells at 10 samples per second
  2. 2Cut steps over 5 g and fit a slope to the mass
  3. 3Merge clip drop intervals with the weight slope
  4. 4Check rate drift, stopped, free flow and end of bag
  5. 5Set the ring and buzzer, then publish the event
dripcrown-fw.cppmain loop
void loop() {
  for (int h = 0; h < 2; h++) {
    float g = scale[h].read_grams();        // HX711, 10 SPS
    if (abs(g - last[h]) > 5) win[h].restart();
    else win[h].push(g);
    last[h] = g;
  }
  DripMsg d;
  if (espnow_poll(&d)) fuse(d);             // drop intervals from DripClip
  State s = evaluate(win, set_rate);        // drift, stopped, free flow, end
  ring_show(s);                             // NeoPixel colour
  if (s.red && !acked) buzzer_on();
  if (s.changed) mqtt.publish(topic_event, to_json(s));
}

To your phone

How the data reaches DripCrown ward board

Nurse phone or ward dashboard browser

  1. DripClip
  2. Crown
  3. Edge hub or ward broker
  4. Nurse phone

What you see in the app

One screen for each job DripCrown does.

  • Bag endingOn a night ward a drip bag is nearly done. The nurse is told 15 minutes ahead and the light ring on the stand turns amber.

  • Rate driftA patient bends their arm in their sleep and the drip slows. After 5 minutes more than 25% off the set rate, the nurse is told.

  • Drip stoppedThe clip on the drip chamber sees the drops stop and the bag weight stops falling. The ring turns red and the buzzer sounds until a nurse taps ACK.

  • Free flowA roller clamp slips open and fluid streams instead of dripping. The clip and the weight both see it, and the nurse is called at once.

App screens with sample data. The interface is in development.

What the app gets

Data DripCrown sends to the app
Volume left212 mLEvery 60 s
Drip rate101 mL/hEvery 60 s
Empty time14:52Each update
Alert stateEND_SOON, amberOn change
Battery3.92 VEvery 60 s

No images leave the clip. No patient name is stored on the device; beds map to stands on the dashboard.

CAD design · Rev A design complete (stages 1-6), all hardware fit-checked in CAD, not built; human clinical use needs FDA 510(k) (code FLN) or CDSCO Class C first

Designed in code, checked in 3D

  • 4 printed parts, each a single closed solid
  • Every bought part fitted inside and checked for collisions
  • Assembled exactly as shown in the 3D CAD view (the button on the picture at the top)
See the CAD parts renderDripCrown printable parts rendered from the CAD

Key specs

DripCrown hardware
AI processorSeeed XIAO ESP32-C3 (Crown) + Seeed XIAO ESP32-S3 Sense (DripClip)
CameraOV2640 on the XIAO ESP32-S3 Sense, refocused to about 35 mm, with a pulsed amber backlight
Sensors2 × TAL220B 5 kg load cells with HX711 amplifiers (one per hook) · Drop camera in each DripClip · 12 mm IP67 ACK button
ConnectivityWi-Fi (MQTT over TLS) to an IEMI Edge Hub or hospital broker · Encrypted ESP-NOW between DripClip and Crown · NeoPixel light ring and bedside buzzer
PowerCrown: 18650 3,000 mAh, about 8.7 days per charge (est.); DripClip: 1,000 mAh LiPo, about 32 h per charge (est.); USB-C charging
EnclosureWhite ASA Crown with a translucent glowing lid on the stand's top tube; small white ASA C-clamp clip with a backlight arm for 14–22 mm drip chambers
DimensionsFits IV stand top tubes of about 16–19 mm; clip fits 14–22 mm drip chambers
WeightDripClip about 95 g (est.)
Ingress ratingIPX4 (target, wipe-down)
All target specifications

Measurement

Measurement target specifications
Bag weighing2 hooks, 5 kg each; about 0.2 g ≈ 0.2 mL
Weight-only modeSet rates of 50 mL/h and up
With DripClipSlow rates timed by drops, calibrated by weight
Drip chambers14–22 mm diameter

Alerts (target, set per ward)

Alerts (target, set per ward) target specifications
Rate driftMore than ±25% from set rate for 5 min
StoppedNo drops for 3 × expected interval + flat weight
Free flowStream in chamber or slope over 3 × set rate
End of bag15 min or 30 mL left

Power and privacy

Power and privacy target specifications
Crown batteryAbout 8.7 days (est.)
DripClip batteryAbout 32 h (est.)
ImagesNever leave the clip
Patient dataNo names on the device

Targets for production units; they may change during development.

Pricing

Hardware: $249 per Bed Kit (Crown + 1 DripClip)

Software: $6 per stand per month

Target pricing. $49 per extra DripClip. Parts cost is about $101 per Bed Kit at qty 1 and about $68 at qty 100 (est.).

Indicative launch pricing in USD, excluding taxes and shipping. Final pricing is confirmed before any balance is charged.

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    From the product lab · ideation phase

    Lab updates for DripCrown

    All lab updates
    1. LatestA ward or vet clinic that runs gravity drips needs to know about an empty bag, a stopped line or a runaway drip between rounds; in one 114,793-alert ward study 74% of alerts were blockage or rate drift, and a clip-on drop monitor costs about $335 to 480 per line (sources in DESIGN.md).
      • Drawn idea plan (idea.json): a six-bed ward bay at night from above with an IV stand by each bed, the corridor and the nurses' station; pins for the crown on a stand, the drip camera on its line, a weight-only crown on another stand and the ward view at the station
      • The product picture is now this drawn plan instead of the plain fallback card; drawn from the rev A design notes, not the CAD
      • What we kept from the market work: vet clinics first, human wards after clearance; it monitors and alerts only and never touches the flow
      • Next: drawn plans for more catalogue products, then deeper market checks on the flagships

      See it in 3DFull research and design

    2. A patient on a gravity drip who also needs oxygen has a bag and a cylinder beside the bed that both run out. NHS England reviewed 120 oxygen cylinder incidents in 12 months, some with the cylinder empty at the point of use, and hospitals pay $78–189 plus a clamp up to $143 for holders that put the cylinder on the IV pole but tell nobody anything. Our own two products for it cost $448 and $10 a month a bed.
      • Combined into WardPole (https://iemilabs.com/products/wardpole/); DripCrown itself is unchanged

      See it in 3DFull research and design

    3. Gravity drips are badly inaccurate (a 1985 study found under 15% of observations within ±10% of the ordered rate) → every bag is weighed, so flow and time left come from mass, not from a guessed drop factor
      • New design: 4 printed parts in code CAD, bought parts fit-checked
      • Market research, hardware list and use case written up
      • Design page and kit render published
      • Product page added

      See it in 3DFull research and design

    DripCrown FAQ

    General FAQ
    Is DripCrown available?

    No. DripCrown is a concept in the in-house design and testing stage. It has not been built or tested on real lines, and it has no ship date yet.

    Does it control the drip?

    No. DripCrown only monitors and alerts. It never clamps, pumps or changes the flow, it does not replace a pump or nurse checks, and the nurse stays responsible for the infusion.

    Can hospitals use it on patients?

    Not yet. Use on people needs regulatory clearance first (for example an FDA 510(k) in the US). Until then we plan to offer it to veterinary clinics and as evaluation units only.

    Does the camera record patients?

    No. The camera only looks into the drip chamber, processes images on the clip, and sends drop timings, never images.

    Do I need a new IV stand?

    No. The Crown is designed to fit the top tube of existing stands (about 16–19 mm), with shim sleeves. Stand sizes still need checking across models.

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