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IEMI Labs

EndGauge

The pressure gauge at the end of your centre pivot, made smart

Concept · not for sale
Engineering design: EndGauge
Target price from$499per pivot

Software: $60 per pivot per year

Concept, not for sale yet. Tell us if you want it; that decides what we build.

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EndGauge concept: the idea and where each part goes

Drag to rotate · right-drag to move · scroll to zoom · click a part for its size and placeSwipe to rotate · pinch to zoom · two fingers to move · tap a part for its size

How it fits together

EndGauge, part by part

Scroll or tap a part. Press “See the 3D CAD design” to watch the model, built from our CAD, light each part up and show how it connects.

EndGauge concept: the idea and where each part goes

Real-time 3D render · drag to rotate · final design may varySwipe sideways to rotate

  1. 01

    The whole EndGauge

    A solar box on the last span reads end-of-pivot pressure and position, checks spray and crop ahead, and texts you when something is wrong.

  2. 02Brain

    DPTechnics Walter

    The brain: it runs the endgauge-fw program

  3. 03

    Pressure transducer

    Reads water pressure at the end of the pivot

    DPTechnics Walter · 0.5–4.5 V analog lead · Pressure voltage

  4. 04

    Spray camera

    Checks each last-span nozzle is spraying, then reports

    XIAO ESP32S3 Sense · UART · Spray flags and small crops

  5. 05

    Thermal camera

    Looks ahead for hot or dry patches in the crop

    DPTechnics Walter · I²C (4 wires) · 32 x 24 temperature frame

  6. 06

    GNSS position

    Gives the pivot angle and speed from the pipe

    DPTechnics Walter · GNSS antenna lead · Satellite signal

  7. 07

    Charger and cells

    Charges two 18650 cells and runs the box day and night

    DPTechnics Walter · Power leads · Battery power

  8. 08

    Solar panel

    Keeps the cells full and shades the box

    DPTechnics Walter · Panel lead to charger · 6 V solar power

  9. 09

    All connected

    7 key parts, one program, and your phone

What it is

A solar box and pressure sensor that clamp on a centre pivot's last span.

What it does

  • Alerts when stopped but still pumping
  • Logs end pressure by angle
  • Spots drops that are not spraying
  • Maps canopy hot spots to scout

Who it's for

Owners of older or mixed-brand centre pivots, and the dealers who service them.

The idea

The pressure gauge at the far end of a centre pivot, made smart: end pressure, stops, weak sprays and canopy hot spots on the phone

The problem today

Extension guides say to check pivot pressure at the outer end, with the end gun on, on high ground, so someone drives out to read a dial gauge. A pivot that stops wet at night or a broken nozzle near the end goes unseen for days, and one broken nozzle about 1,000 ft out can cost $600 to 1,000 of corn.

With EndGauge

A solar box clamped on the last span pipe reads end pressure from a tee beside the old dial gauge, knows where the pivot is and whether it has stopped, checks the sprays on the last span with a camera and maps canopy hot spots just ahead of the water. The owner gets 'Stopped wet at 212 deg' at night and 'Drop 4 from the end: weak spray' in the morning. It is wired to nothing on the pivot and never controls it.

Pivot centre and pumpCorn under the pivotDry spot on the knollTravelFarmyardField road1234
  1. 1EndGauge box on the last span pipeSolar box on a V-saddle with two band clamps, nothing drilled: GNSS says where the pivot is and if it has stopped, LTE-M sends alerts, and its camera looks back along the last span to flag a weak or missing spray by drop number
  2. 2Pressure tee beside the end dial gaugeA 0 to 100 psi transducer next to the old gauge logs end pressure by angle, flags angles under the regulator rating plus 5 psi, and with zero speed for 3 min raises 'stopped wet'
  3. 3Thermal pod on the leading sideLooks 30 degrees down just ahead of the water and maps a ring of canopy temperatures, so hot spots such as the knoll show as 'scout here' on the pass report
  4. 4Owner's phone in the farmyardNight push with SMS fallback for a stop or low pressure; the morning pass report lists weak drops with photos and the angles to check
A quarter-section corn field under one centre pivot: the pivot centre and pump, the arm with its towers, the end gun, a dry spot ahead of the water, and the farmyard by the field road, drawn to show where each part goes (not to scale).

How the parts connect

EndGauge, wired up

Every part, what links it to the brain, and how the data reaches your phone. A solid line is a cable; a dashed line is a radio link.

Pressure transducerPressure voltage0.5–4.5 V analog leadSpray cameraSpray flags and small cropsUARTown board: XIAO ESP32S3 SenseThermal camera32 x 24 temperature frameI²C (4 wires)GNSS positionSatellite signalGNSS antenna leadCharger and cellsBattery powerPower leadsSolar panel6 V solar powerPanel lead to chargerTHE BRAINDPTechnics Walterruns endgauge-fwC++ on ESP32-S3IEMI cloudvia LTE-M or NB-IoT · MQTT/TLSPhonevia Push and SMS
Drawn from the EndGauge parts list. The 3D view above is built separately, from the CAD.

The program

What controls EndGauge

Runs on
DPTechnics Walter (ESP32-S3)
Written in
C++ on ESP32-S3
System
FreeRTOS (ESP32 core)
AI model
Spray check on the camera, plain image rows per drop
  1. 1Read pressure every 10 s and GNSS position every 60 s
  2. 2Work out the pivot state from pressure and speed
  3. 3Ask the camera for spray results; store thermal column means
  4. 4Send a state message every 5 min, or at once on alert
  5. 5Sleep between readings to save the battery
endgauge-fw.cppmain loop
for (;;) {
    psi = adc_to_psi(adc_read(PRESSURE_PIN));     // 0.5-4.5 V
    if (every_s(60)) fix = gnss_get_fix();
    v = speed_from_fixes(fix, last_fix);
    state = classify(psi, v);                     // RUNNING WET, STOPPED WET ...
    spray = uart_read_spray(camera);              // plume ratio per drop
    ring_store(fix.angle, mlx90640_columns());    // 32 column means
    if (state != last_state || spray.flagged || every_s(300))
        lte_publish("eg/ID/state", state_json(state, psi, fix));
    light_sleep(10);
}

To your phone

How the data reaches EndGauge

Phone browser or SMS

  1. Pivot box
  2. IEMI cloud
  3. Phone

What you see in the app

One screen for each job EndGauge does.

  • Stopped wetAt night the pivot stops at a stuck tower in a wet low spot, but the pump keeps running. The owner gets an alert within minutes.

  • End pressureOn the high ground the end pressure sags each pass. The app shows the angles where it falls under the regulator rating plus 5 psi.

  • Spray checkA camera on the last span watches the drops as the pivot moves. A worn nozzle with a weak plume is flagged with a photo, so nobody walks the span.

  • Hot spotsA thermal pod looks at the crop just ahead of the water. Patches warmer than their neighbours are marked for the agronomist to scout.

App screens with sample data. The interface is in development.

What the app gets

Data EndGauge sends to the app
End pressure34 psiEvery 5 min
Pivot stateRUNNING WETOn change
Pivot angle212°Every 5 min
Spray flagDrop 7 at 55%Each flagged drop
Hot spot+1.8 °C at 140°Each pass

No video is sent. Only short state messages and small crops of flagged nozzles leave the box.

CAD design · Design complete (stages 1-6), not built

Designed in code, checked in 3D

  • 4 printed parts, each a single closed solid
  • Every bought part fitted inside and checked for collisions
  • Assembled exactly as shown in the 3D CAD view (the button on the picture at the top)
See the CAD parts renderEndGauge printable parts rendered from the CAD

Key specs

EndGauge hardware
AI processorDPTechnics Walter (ESP32-S3 + Sequans GM02SP LTE-M/GNSS) + Seeed XIAO ESP32S3 Sense
CameraOV2640 (1600 × 1200) looking back along the last span
SensorsHoneywell PX3 0–100 psi sealed-gauge pressure transducer (1/4 NPT) · Adafruit MLX90640 32 × 24 thermal sensor, 55 × 35° · GNSS (angle, speed, stops)
ConnectivityLTE-M cellular · Phone push with SMS fallback
PowerVoltaic 6 W solar panel + 2 × 18650 cells (bq24074 charger); about 38 mW while running, 23 days with no sun (est.)
Enclosure3D-printed ASA case and lid on a V-saddle with two stainless band clamps, plus a forward thermal pod
DimensionsClamps on 5 9/16 to 8 5/8 in span pipe; final box size to be confirmed with printed prototypes
All target specifications

Monitoring

Monitoring target specifications
Pressure0–100 psi, every 10 s
Stopped-wet alertSpeed zero for 3 min with water on
Under-regulatedBelow regulator rating + 5 psi, by angle
Spray check coverageSingle drops about 10–30 m back (est.)

Thermal

Thermal target specifications
SensorMLX90640, 32 × 24
Ring widthAbout 3.3–7.5 m (est.)
Output'Scout here' hot spots, not a stress number

Power and fit

Power and fit target specifications
Solar6 W panel
Battery25 Wh, 2 × 18650
Pipe sizes5 9/16 to 8 5/8 in
Wiring to the pivotNone

Targets for production units; they may change during development.

Pricing

Hardware: $499 per pivot

Software: $60 per pivot per year

Target pricing. Estimated BOM about $479 at qty 1 with the Honeywell PX3 transducer, about $372 with a generic transducer and about $230 at qty 100.

Indicative launch pricing in USD, excluding taxes and shipping. Final pricing is confirmed before any balance is charged.

Community

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    From the product lab · ideation phase

    Lab updates for EndGauge

    All lab updates
    1. LatestA farmer with an older or mixed-brand centre pivot needs end pressure checked at the far end, a stopped-wet alert at night and broken nozzles near the end found fast; one broken nozzle about 1,000 ft out costs $600 to 1,000 of corn (University of Minnesota Extension, sources in DESIGN.md).
      • Drawn idea plan (idea.json): a quarter-section corn field from above with the pivot centre and pump, the arm and its four towers, the direction of travel, a dry spot on a knoll and the farmyard; pins for the box on the last span, the pressure tee at the end, the thermal pod on the leading side and the owner's phone
      • The product picture is now this drawn plan instead of the plain fallback card; drawn from the rev A design notes, not the CAD
      • What we kept from the market work: stopped-wet and GPS alerts already sell for about $299, so they stay as table stakes and the design puts its effort into the pressure trend, the spray check and the hot-spot ring
      • Next: drawn plans for more catalogue products that still show the fallback card

      See it in 3DFull research and design

    2. Stopped-wet and GPS alerts already sell for $299 (Pivot Watch) → kept as table stakes; effort goes into the pressure trend, spray check and thermal ring
      • New design: 4 printed parts in code CAD, bought parts fit-checked
      • Market research, hardware list and use case written up
      • Design page and kit render published
      • Product page added

      See it in 3DFull research and design

    EndGauge FAQ

    General FAQ
    Is EndGauge available?

    No. EndGauge is a concept in the in-house design and testing stage. The CAD design is complete, but it has not been built or tested on a pivot yet, and all specifications are targets.

    Can it stop or control my pivot?

    No. EndGauge is monitor and alert only. It is wired to nothing on the pivot and has no remote control path.

    Does the camera check every sprinkler?

    No. The end camera can check single drops only from about 10 to 30 m back, which covers nozzles that water about 10% of the field (est.). Full coverage would need a camera per tower, a possible later revision.

    How is it different from Lindsay Pivot Watch?

    Pivot Watch already offers position, stopped-wet and end-pressure alerts from $299 + $100 a year. EndGauge aims to match that and add end pressure by angle, an end-gun check, a spray check and a thermal ring. Lindsay or Valley could add similar features.

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    EndGauge

    Concept · target $499

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