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IEMI Labs
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SensingDesign rev A (stages 1–6), not built

ColdRoom

Walk-in cooler alarm, temperature record and shelf photos in one hub

Does the job of CoolerCheck (door left open, defrost and compressor trouble, power loss), ColdChain Guard (product temperature record with a QR link, delivery record, LTE-M backup) and ShelfScan (empty and low shelf rows with a photo) from one hub with one brain.

Who buys it
Independent restaurants, school and care-home kitchens and small grocers with 1–3 walk-in coolers, sold and fitted by their refrigeration contractor (CoolerCheck channel).
Why it pays
$299 + $29/mo per walk-in against $697 + $90/mo for our three products bought separately; replaces the paper cold-holding log and the walk in to check stock before ordering (est.).
Target price
$299 per walk-in + $29/month (target)
First-minute wow
The contractor fits one white box above the cooler door in 30 minutes; the manager's phone shows the product temperature, the door, a fault card, today's record with a QR link for the inspector, and a photo of the shelf that just ran empty.
ColdRoom concept: the idea and where each part goes
The concept. The CAD design is below, under Printable CAD.

What the research found

And how this design answers it

  • Three single-job products, three apps → one hub, one brain (XIAO ESP32S3 Sense), one backup and one app
  • Inspectors ask for the cold-holding record (FDA Food Code 3-501.16, 5 °C) → product probe and a 12-month record behind a QR label on the door frame
  • Wi-Fi does not get out of a steel walk-in → antenna plate outside the door with LTE and Wi-Fi flex antennas, coax under the gasket
  • A power cut takes the router down too → LTE-M modem and 2 x L91 backup keep alerts going for weeks (est.)
  • Staff walk in to see what is low before ordering → one shelf photo every 30 minutes, empty rows as tasks
  • Dropped: CoolerCheck LoRa gateway and CT node (optional add-on), ColdChain truck GNSS and BLE tag, ShelfScan Pi hub and battery cameras

Use case

Door left ajar after the morning delivery

Kitchen managerPrep cookRefrigeration contractor

  1. 01Trigger: the delivery driver leaves the walk-in door resting on a crate
  2. 02Detection: the reed switch shows open for 5 minutes; the air warms and the glycol probe starts to follow
  3. 03Alert: amber light and a push to the manager; after 15 minutes an SMS to the contractor
  4. 04Action: the cook shuts the door; the record shows the product stayed under 5 °C and the shelf photo shows the delivery put away

Outcome: No stock thrown out, and the record for the inspector shows the door event and the recovery

How it works

Architecture

  1. 01

    Sense: air and product DS18B20 probes, door reed, SHT45, OV3660 shelf camera

  2. 02

    Decide: the ESP32-S3 runs the cooler rules, keeps the record and scores shelf zones

  3. 03

    Send: Wi-Fi MQTT, or LTE-M through the nRF9151 when Wi-Fi or mains is down

  4. 04

    Tell: push and SMS to the manager and contractor, QR record for the inspector, shelf tasks

Hardware

Real parts, buyable today

Bill of materials: about $119 per walk-in at qty 1 (est.).

BlockPartWhy this part
Brain + cameraSeeed XIAO ESP32S3 Sense (OV3660)Runs all three jobs and sees the shelves
Backup radioNordic nRF9151 LTE-M modemAlerts get out with the router down
Temperature2 x DS18B20 probes (air, glycol bottle)Air for faults, product for the record
DoorAdafruit 375 reed switchDoor open time and delivery events
Power5 V USB-C adapter + 2 x Energizer L91Weeks of backup, rated to −40 °C

Mechanical

Printable CAD

8 parts, generated from code and checked as closed solids. Pick a part to inspect it, or download the STL files to print.

Loading the CAD…

Real CAD · drag to rotate · scroll to zoomReal CAD · swipe sideways

Open risks we are working on

  • Radio out of a steel box depends on the coax under the gasket; a cut coax stops both radios
  • Window fog when the door opens; anti-fog disc and weep hole still to test
  • Shelf zones on an ESP32-S3 misread when stock is moved; no SKU recognition claimed
  • Staff privacy: photos only with the door shut, person shots deleted, notice on the lid; rules differ by country
  • The record helps show monitoring; it does not make a kitchen compliant
  • Coolers only: in a freezer the window frosts

Design stage only: nothing on this page is for sale. Specifications and prices are targets.